Dual Station Welding System
Pre-engineered for Maximum Productivity
The Infinite Robotics Dual Station is a cutting-edge, pre-engineered welding solution designed to revolutionise your production line. Engineered for high-volume operations, this system allows for simultaneous loading, unloading and welding, ensuring continuous production and unmatched efficiency. Whether you’re looking to boost productivity, reduce downtime, or achieve superior weld quality, the Dual Station is your ultimate solution.
Dual Station Welding System
Why Choose the Dual Station?
The Dual Station is designed for high-volume production and demanding schedules. Its dual-station setup ensures continuous operation, allowing the robot to weld on one side while the operator prepares the next part on the other. This innovative design minimises downtime, shortens setup times, and maximises overall efficiency.
Rapid and Reliable
Built with a proven modular design and components from leading global brands, the Dual Station ensures quick setup and long-lasting performance. Start welding faster and keep welding longer.
Simultaneous Operation
The dual station configuration allows the robot to weld on one station while the operator loads or unloads parts on the other. This seamless workflow eliminates downtime and maximises output.
Precise Positioning
The advanced robot-controlled headstock rotates parts to achieve optimal welding angles, ensuring consistent, high-quality welds every time.
The Benefits
Dual Station Advantages
Proven Design
Engineered with premium components to enhance weld integrity and ensure reliable, day-in and day-out performance.
State-of-the-Art Technology
Equipped with advanced welding systems from global leaders like Fronius and Kemppi, ensuring superior results and efficiency.
Quick Implementation
Our experts ensure fast setup and seamless integration, minimising downtime and getting you operational quickly.
Enhanced Productivity
Optimised for high-volume operations, enabling simultaneous loading, unloading, and welding for continuous production.
Precise and Reliable
Robust industrial robots deliver consistent, high-quality results with precision and reliability.
Safety Compliance
Designed to meet the highest safety standards, protecting your team and providing peace of mind.
Expert Support
Ongoing technical support ensures long-term reliability, optimal performance, and quality results.
Comprehensive Training
Empower your operators with in-depth training to maximise efficiency and achieve consistent, high-quality results.
Key Features
Robot Platform
FANUC ArcMate Industrial Welding Robot
Industry-leading precision and reliability.
Dedicated Welding Robot Hardware
Designed specifically for industrial welding applications.
FANUC ArcTool Welding Software
Advanced software for seamless operation.
Wire Touch Sensing and Thru-Arc-Seam-Tracking (TAST)
Included as standard for precise weld tracking.
Coordinated Motion
Allows simultaneous welding while the part rotates in the headstocks.
Welding Technology
Advanced MIG Systems
From Fronius or Kemppi, suitable for steel, stainless steel, and aluminium.
Water-Cooled Systems
Designed for higher duty cycles, reducing torch and consumable wear.
Workpiece Handling
The core of this system is a dual-station headstock and tailstock positioner that enables:
One Part Welding While Loading the Next
Continuous operation for maximum efficiency.
Automatic Rotation
Achieves optimal weld angles with minimal stops and repositioning.
Continuous Robot Utilisation
Keeps the robot welding without interruptions.
System Construction
Heavy-Duty Fabricated Base Frame
Built for industrial environments.
Fully Wired and Factory Tested
Ensures reliability and readiness upon delivery.
Controls and Safety
Operator Control Station
Intuitive and user-friendly.
Integrated Safety Systems
Designed to meet AS4024 standards.
Guarded Cell Design
Ensures operator safety during operation.
Delivery Scope
Full system design, build, installation, commissioning, and operator training for seamless integration into your production line.
Implementation
Technical Specifications
| Specification | Details |
| Robot Model | Fanuc ArcMate 120iD/12L (other models available) |
| Robot Reach | Up to 2,272 mm |
| Repeatability | +/- 0.03 mm |
| Programming Method | Teach Pendant or Offline Programming |
| Working Area | Up to 1,500 mm x 3,800 mm |
| Welding Processes | MIG, TIG, Laser (Plasma Cutting optional) |
| Welding Positioner Payload | 1,500 kg single-axis headstocks (other positioners available) |
| Fume Extraction | Optional fume hood or torch-mounted system |
| Linear Tracks | Optional with custom travel lengths |
Options Available
Enhance your Dual Station system with a range of additional options, including:
Linear Tracks
Custom travel lengths for extended reach.
Multi-Axis Positioners
For complex welding applications.
Offline Programming
Simplify programming and reduce downtime.
Automated Part Handling
Streamline your workflow.
Laser Welding and Plasma Cutting
Advanced technologies for specialised applications.
Advanced Sensing Technologies
Improve precision and efficiency.
Streamline Your Workflow with Dual Station
Streamline your operations and take your productivity to the next level with the Infinite Robotics Dual Station. Designed for maximum efficiency and seamless integration, this system is the ultimate solution for high-volume production.
Contact us today to order your premium Dual Station welding system and experience the difference in productivity and output.